
MCP Fertilizer Production Line
Monocalcium Phosphate (MCP) is a highly water-soluble phosphorus fertilizer and critical mineral supplement for livestock feed, renowned for its fast nutrient release and bioavailability.
Our turnkey MCP production line employs advanced dry-process granulation technology, achieving continuous production from raw material dosing, acidulation, granulation to coating and packaging.
Designed for 5,000-100,000 MT/year output, the system complies with ISO 22000, OHSAS 18001, and global feed safety regulations, enabling seamless entry into agricultural and animal nutrition markets.
Why Partner With Us?
✅ Dual-Industry Expertise: 15+ years in fertilizer & feed additive machinery, trusted by top agribrands in 25+ countries.
✅ Reactive Acidulation Tech: Patented dynamic mixing reactor (DMR) ensures 99% phosphoric acid utilization, minimizing residue.
✅ Turnkey Automation: Robotic pellet sorting + AI-driven QC system reduces labor costs by 35%.
✅ Circular Economy: 100% waste heat recovery and dust-to-pellet conversion modules.
✅ Fast Deployment: Pre-assembled skid-mounted units cut installation time by 50%.
Core Process Flow
1. Precision Batching: Loss-in-weight feeders for phosphate rock (30-35% P₂O₅) and 70-75% H₃PO₄ (±0.1% dosing accuracy).
2. Acidulation Reactor: Counter-current mixing at 80-90°C, residence time ≤15min, pH 3.0-3.5 controlled via AI algorithms.
3. Spray Granulation: Rotary drum with anti-caking binder spray, producing 1-4mm uniform pellets (solubility >98% in 30min).
4. Fluid Bed Cooling: Rapid cooling to <40°C with HEPA-filtered air, moisture stabilization at 0.5-1.5%.
5. Coating & Packaging: Optional fat/vitamin coating layer, automated 25kg-1吨 FIBC filling with ±0.2% weight tolerance.
Key Differentiators
1. Adjustable N-P-K ratios (e.g., 10-50-0 for fertilizers or customized Ca-P blends for feed).
2. Predictive maintenance system with vibration/thermal sensors, uptime guarantee >95%.
3. Biodegradable coating options meet EU 2023 feed additive sustainability mandates.
4. Vertical design reduces floor space by 40% vs. traditional horizontal layouts.
Latest Articles & Tips
More-
11/21
read moreUsing SOP Fertilizer to Reduce Lodging Risks in Rice Crops
-
09/27
Phosphate Fertilizer Production Lines: The Hidden Force Behind Global Food Security
read more -
01/03
read moreThe Role of Crusher Machines in TSP Fertilizer Manufacturing
-
09/09
read moreGlobal Potassium Sulfate Demand Growth: The Importance of Sulphate of Potash Production Line Equipment Selection